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Light print issues on XEROX Workcenter 6505

Found this article extremely useful: https://www.fortwayneprinterrepair.com/wordpress/2014/03/17/xerox-phaser-6500-workcentre-6505-light-print-issues/

copy of article below incase the link ever breaks.

Troubleshooting Light Print Issues on the Xerox Phaser 6500 / WorkCentre 6505

I haven’t worked on a whole lot of these machines but one problem that I’ve ran into on more than one occasion is light print issues. Before I get started I want to explain that this article is for light print issues associated with a single color. If you have light print issues with the whole page you might want to move on because this article might not contain the answers your looking for.

First, I get a call to check a machine out that has light print. Upon arrival the customer informs me that over the last few days the print kept getting lighter and lighter. Finally, they replaced the cartridge but unfortunately that didn’t solve the problem. Most times I see this in black as that is the most used cartridge but it could happen in any color. Obviously lots of things can cause this problem but more often than not I’ve been finding it to be an issue with third party cartridges. I’m unsure exactly what happens but it would seem the cartridge runs out of toner before the chip tells the machine it is. Therefore the auger system empties out and the developer unit inside the Drum unit does the same thing. The only way to fix the problem is to put the machine into Diagnostic Mode and pump more toner into the auger and developer.

Troubleshooting Tips

1. Probably the easiest way to see if you have a toner issue is to remove the effected toner and one of the other colors.

2. Remove the Drum Unit – You must remove the cassette tray to open the front cover enough to remove. Careful not to damage or scratch the black transfer belt assembly as this will effect image quality.

3. On the right side, inside the print mech, is the end of the four augers that feed toner into the developer. Typically this area is usually dirty.

4. In the picture below you will see the toner motor gear, move the gear in the direction shown a few times. If there is no toner is the auger system the very little or no toner will come out the end in the front of the machine. Now do the same test from the good color cart that you previously removed. you should notice the difference in the amount of spillage between the two.

Note : For step 5 make sure the toner cartridge you are using is new. Recommend Xerox OEM.

5. If you do find that the auger is empty you will need to put the machine into diagnostic mode and run the toner motor for that selected cartridge. The service manual says to run the test with the cartridge out but in this case we will want to leave the cartridge in. Turn on the motor test for about 30 seconds. Then print off 10 to 20 pages. It might take a few pages to get the color fully restored. Now if that doesn’t work then you could try another 30 seconds. If that still doesn’t work then I would start looking some where else or take the cartridge out, cheat the side interlock switch and verify the motor gear is rotating.

Phaser 6500 - 6505 light print issues

Entering Service Diagnostics
1. Turn the printer Off.
2. Press and hold the Up and Down arrows simultaneously and turn the printer  On.
3. Release the buttons when Service Mode and ESS Diag appear on the SFP  display, or Service Mode, Printer, and Fax/Scanner appear on the MFP  display.
4. Run the Toner Motor test: Engine Diag > Motor Test > (C)(M)(Y)(K) Toner  Motor.

Exiting Service Diagnostics
Scroll to Exit Mode, select Complete, then press OK.

Conclusion on the Light Print Issues

Obviously, this article only touches on specific problem with the light print issues. However, I’ve seen this enough to know it’s a real problem with these Xerox and Dell models. I hope this will help others find solutions to there problems. Not every problem is the same and this might not be the fix for your particular issue. If anything it might help you rule out several parts of the machine.

Categories
z80

Conway’s Life on z80

I have not coded Conway’s life in many years – I thought it would be fun to try on the Z80. First I implemented it in C on the Raspberry Pi. It uses an array to both keep track of prior generations (to determine if the pattern is still evolving) and the same array to figure out the neighbour count.

#include <time.h>
#include <stdlib.h>
#include <stdio.h>

unsigned char *grid;
const int rows=48, cols=160, maxt=3;
int same;

void* calc_grid(int *t) {
int i, j, q;
    for (i=rows+rows-*t*rows/maxt-1; i>=rows+rows-(*t+1)*rows/maxt; i--) {
        for (j=cols+cols-1; j>=cols; j--) {

            if ( (grid[(i-rows)*cols+j-cols] & 64) ) { /* for each cell that is alive, add 1 to all the neighbours in every (8) adjacent cell */
                grid[((i-1) % rows)*cols + (j-1) % cols] += 1;
                grid[((i-1) % rows)*cols + (j  ) % cols] += 1;
                grid[((i-1) % rows)*cols + (j+1) % cols] += 1;
                grid[((i  ) % rows)*cols + (j-1) % cols] += 1;
                grid[((i  ) % rows)*cols + (j+1) % cols] += 1;
                grid[((i+1) % rows)*cols + (j-1) % cols] += 1;
                grid[((i+1) % rows)*cols + (j  ) % cols] += 1;
                grid[((i+1) % rows)*cols + (j+1) % cols] += 1;
            }
        }
    }

}
void* shift_grid(int *t) {
        int i, j;
        for (i=*t*rows/maxt; i<(*t+1)*rows/maxt; i++) {
            for (j=0; j<cols; j++) {  /* for every cell take the 7th bit and the lower 4 bits (total) - empty cell =3  - live cell = 64+2 or 64+3 - then mark the 8th bit as live for next gen*/
                if ((grid[i*cols+j] & 79) == 3 || (grid[i*cols+j] & 79) == 66 || (grid[i*cols+j] & 79) == 67)   grid[i*cols+j] |= 128;
                grid[i*cols+j] = (grid[i*cols+j] >> 1) & 240;   /* shift to the right one bit, and keep the top 4 bits 128+64+32+16 to see what was going on in prior gens  */
                if ( same == 1 && ((grid[i*cols+j] & 64)>>2) != (grid[i*cols+j] & 16) )  /* compare the 7th bit to the 5th bit- if those are not the same, then the pattern is changing */
                    same=0;
            }
        }
}

int main() {

    time_t qt;
    srand((unsigned) time(&qt));

    pthread_t thr[maxt];

    int c, x, y, i, j, gen, t, rc;

    grid = malloc(rows*cols*sizeof(char));

for ( c=0; c<1000; c++) {
//    printf("Try: %d\n", c);
    for (i=0; i<rows; i++)
        for (j=0; j<cols; j++)
            grid[i*cols+j] = 64 * (rand() % 2);  /*  initialize the array with random numbers in the 7th bit */

    for (gen=0; gen<20000; gen++) {
        for (t=0; t<maxt; t++) {
                calc_grid(&t);
        }

        same=1;
        for (t=0; t<maxt; t++) {
                shift_grid(&t);
        }
        //if (same==1) break;
        printf("Gen: %d\n", gen );
    for (i=0; i<rows; i++) {
        for (j=0; j<cols; j++)
         putc( (grid[i*cols+j] & 64 ) ? '*': ' ', stdout);
        putc('\n', stdout);
        }
        getc(stdin);
    }
    }
/*  print out survivor */
        printf("Gen: %d\n", gen );
    for (i=0; i<rows; i++) {
        for (j=0; j<cols; j++)
         putc( (grid[i*cols+j] & 64 ) ? '*': ' ', stdout);
        putc('\n', stdout);
        }

    free(grid);
}

I’ve made it very similar on the z80 in terms of the algorithm that is implemented. The grid it uses is smaller.

        org     0100h

        ; to do a given cell, we need to do IX-1, IX+1, IX-81, IX-80, IX-79, IX+79, IX+80, IX+81
        ; board is 78x24 with an extra space all around so 80x26  - 2080 elements
        ld a,0ffh    ; do at most 255 generations
top:    push af
        ld hl,c_home
        call my_write_string
        call print_board
        call calc_n
        call calc_g
        pop af
        dec a
        jr nz,top
        ld hl,c_home
        call my_write_string
        call print_board

        ret
calc_g:         ; calculate the next generation
        ld de, board
calc_g_loop:
        ld b, 080h
        ld a,(de)
        ld c,a
        and b
        jr z,no_128
        ld (de),a
        jr end_calc_g

no_128: ; continue with calcs
        ld a,c
        ld b,79
        and b
        ld b,3
        cp b
        jr z, set_128
        ld b,66
        cp b
        jr z, set_128
        ld b,67
        cp b
        jr z, set_128
        ld a,c
        jr shift_mask
set_128:
        ld a,c
        ld b,128
        or b
shift_mask:
        ld b,224
        and b
        srl a
        ld (de), a
end_calc_g:
        inc de
        ld hl,b_done
        sbc hl,de
        ret z
        jr calc_g_loop

calc_n:
        ld ix, board
        ld de, board
        ld c,040h
        ld b,080h
calc_n_loop:
        ld a,(ix+0)
        and b
        jr nz,calc_x    ; found a 128 - skip calc
        ld a,(ix+0)
        and c
        jr z,calc_x     ; only increment if its currently alive
        inc (ix-1)
        inc (ix+1)
        inc (ix-79)
        inc (ix-80)
        inc (ix-81)
        inc (ix+79)
        inc (ix+80)
        inc (ix+81)
calc_x: inc ix
        inc de
        ld hl,b_done
        sbc hl,de
        ret z
        jr calc_n_loop

        ; print_board:  routine to print out board - uses a, bc, de, hl
print_board:
        ld de, board
print_nl:
        ld c, 00h
print_loop:
        ld a,(de)
        ld b,040h
        and b
        jr z,space_char
        ld b,'@'
        jr end_char
space_char:
        ld b,' '
end_char:
        call my_write_char
        inc de
        inc c
        ld a,80
        sub c
        jr nz,print_loop
        ld hl,crlf
        call my_write_string
        ld hl,b_done
        sbc hl,de
        ret z
        jr print_nl
        ; puts a single char (byte value) on serial output
        ; call with char to send in B register; also uses A register
my_write_char:
        in a,(3)
        and 001h
        jp z, my_write_char
        ld a,b
        out (2),a
        ret
my_write_string:
        in a,(3)
        and 001h
        jr z,my_write_string
        ld a,(hl)
        and a
        ret z
        out (2),a
        inc hl
        jr my_write_string

crlf:   defm    0dh,0ah,0h
c_home: defm    01bh,"[H",0h
b_junk: defm    128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128
        defm    128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128
board:  defm    128,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,64,00,00,00,00,00,00,00,00,00,00,00,00,00,00
        defm    00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,128
        defm    128,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,64,00,64,00,00,00,00,00,00,00,00,00,00,00,00,00,00
        defm    00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,128
        defm    128,00,00,00,00,00,00,00,00,00,00,00,00,64,64,00,00,00,00,00,00,64,64,00,00,00,00,00,00,00,00,00,00,00,00,64,64,00,00,00
        defm    00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,64,64,64,00,00,00,64,64,64,00,00,00,00,00,00,00,00,00,00,00,00,128
        defm    128,00,00,00,00,00,00,00,00,00,00,00,64,00,00,00,64,00,00,00,00,64,64,00,00,00,00,00,00,00,00,00,00,00,00,64,64,00,00,00
        defm    00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,128
        defm    128,64,64,00,00,00,00,00,00,00,00,64,00,00,00,00,00,64,00,00,00,64,64,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00
        defm    00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,64,00,00,00,00,64,00,64,00,00,00,00,64,00,00,00,00,00,00,00,00,00,00,128
        defm    128,64,64,00,00,00,00,00,00,00,00,64,00,00,00,64,00,64,64,00,00,00,00,64,00,64,00,00,00,00,00,00,00,00,00,00,00,00,00,00
        defm    00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,64,00,00,00,00,64,00,64,00,00,00,00,64,00,00,00,00,00,00,00,00,00,00,128
        defm    128,00,00,00,00,00,00,00,00,00,00,64,00,00,00,00,00,64,00,00,00,00,00,00,00,64,00,00,00,00,00,00,00,00,00,00,00,00,00,00
        defm    00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,64,00,00,00,00,64,00,64,00,00,00,00,64,00,00,00,00,00,00,00,00,00,00,128
        defm    128,00,00,00,00,00,00,00,00,00,00,00,64,00,00,00,64,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00
        defm    00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,64,64,64,00,00,00,64,64,64,00,00,00,00,00,00,00,00,00,00,00,00,128
        defm    128,00,00,00,00,00,00,00,00,00,00,00,00,64,64,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00
        defm    00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,128
        defm    128,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,64,64,64
        defm    00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,64,64,64,00,00,00,64,64,64,00,00,00,00,00,00,00,00,00,00,00,00,128
        defm    128,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,64,64,64,00
        defm    00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,64,00,00,00,00,64,00,64,00,00,00,00,64,00,00,00,00,00,00,00,00,00,00,128
        defm    128,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00
        defm    00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,64,00,00,00,00,64,00,64,00,00,00,00,64,00,00,00,00,00,00,00,00,00,00,128
        defm    128,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00
        defm    00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,64,00,00,00,00,64,00,64,00,00,00,00,64,00,00,00,00,00,00,00,00,00,00,128
        defm    128,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00
        defm    00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,128
        defm    128,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00
        defm    00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,64,64,64,00,00,00,64,64,64,00,00,00,00,00,00,00,00,00,00,00,00,128
        defm    128,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00
        defm    00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,128
        defm    128,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00
        defm    00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,128
        defm    128,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00
        defm    00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,128
        defm    128,00,00,00,00,00,00,00,00,00,00,00,00,00,00,64,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00
        defm    00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,128
        defm    128,00,00,00,00,00,00,00,00,00,00,00,00,00,00,64,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00
        defm    00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,128
        defm    128,00,00,00,00,00,00,00,00,00,00,00,00,00,00,64,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00
        defm    00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,128
        defm    128,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00
        defm    00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,128
        defm    128,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00
        defm    00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,128
        defm    128,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00
        defm    00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,128
b_done: defm    128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128
        defm    128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128,128
        end
From the R-pentomino, the most common methuselah.

Categories
z80

Sieve of Eratosthenes z80

I’ve been trying to learn z80 assembler, and one of the programs that I typically do for that is writing a version of the Sieve of Eratosthenes. My version runs under CP/M on my CPUVILLE z80 computer.

; this program implements the sieve of eratosthenes on the z80
monitor:        equ     046fh
cpm:            equ     0fa00h
data_start:     equ     1000h
data_end:       equ     3000h
current_location:       equ     0x3000          ;word variable in RAM
line_count:             equ     0x3002          ;byte variable in RAM
byte_count:             equ     0x3003          ;byte variable in RAM
value_pointer:          equ     0x3004          ;word variable in RAM
current_value:          equ     0x3006          ;word variable in RAM
buffer:                 equ     0x3008          ;buffer in RAM -- up to stack area
var_c:  equ     0ffeh

org 0100h  ; set origin of execution
        ld de,data_start
        ld a,00h
zero_loop:
        ld (de),a
        inc de
        ld hl,data_end
        sbc hl,de
        jp nz,zero_loop

        ld de,02        ; start sieve at c=2
main_sieve_loop:        ; we are using de for this loop
        ld (var_c),de   ; store in ram too
        ld h,d          ; ld hl,de
        ld l,e          ; use hl to figure out memory location
        srl h           ; since we can store 8 bits in each memory loc
        rr l            ; we need to shift left (16 bit) 3 times
        srl h           ; https://chilliant.com/z80shift.html
        rr l            ; 2
        srl h
        rr l            ; 3
        ld a,10h
        add a,h         ; add 1000h to hl to get actual location
        ld h,a          ; here is the data in (hl)
        ld a,00000111b
        and e           ; last 3 bits of de into a - will need srl a times
        ld b,(hl)       ; load the data into b
        cp 0b           ; compare a to 0
shift_a_times_1:
        jp z,done_shift_1
        srl b
        dec a
        jp shift_a_times_1
done_shift_1:           ; a is garbage, b has the bit in the lsb position
        ld a,00000001b
        and b           ; Z flag will be correct here if zero
        ld (var_c),de   ; store de in memory
        jp nz,end_main_sieve_loop       ; non zero - just inc loop and get out
; we found a zero, now need to loop and mark composites
        ld h,d
        ld l,e          ; ld hl,de
        ld b,d
        ld c,e
start_composite_loop:   ; de stores the value in this loop
        add hl,bc       ; start at 2 * de to mark composites
        jp c,end_main_sieve_loop        ; get out if overflow 16 bit
        ld d,h
        ld e,l          ; ld de,hl
        srl h
        rr l
        srl h
        rr l
        srl h
        rr l
        ld a,10h
        add a,h
        ld h,a          ; here is the data in (hl)
        ld a,00000111b
        and e           ; a has which bit to set
        ld b,00000001b  ; start with lsb
        cp 0b           ; is a zero?
shift_a_times_2:
        jp z,done_shift_2
        sla b
        dec a
        jp shift_a_times_2
done_shift_2:
        ld a,(hl)       ; retreive what is in memory
        or b            ; mark the bit
        ld (hl),a       ; write back to memory
        ld h,d
        ld l,e          ; put hl back to where we were
        ld bc,(var_c)   ; put step into bc
        jp start_composite_loop
end_main_sieve_loop:
        ld de,(var_c)
        inc de
        jp nz,main_sieve_loop

        ld hl,data_start
        call memory_dump
        ld hl,2f00h
        call memory_dump

        ret
Categories
z80

Reset circuit for cpuville sbc

Some time back I built a CPUVILLE Z80 single board computer. I used a USB serial cable to connect it to one of my Raspberry Pi computers. The issue that I faced is that my assembler skills are pretty sus at this point, and I would need to go to the computer to hit the reset switch. I made a simple circuit to allow using a GPIO pin on the Pi to reset the computer.

Now I just set an alias to toggle the GPIO pin

alias z80reset='gpio -1 mode 13 out; gpio -1 write 13 0; sleep 0.1; gpio -1 write 13 1'